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Cost Accounting – I                                            Gopika Juneja, Lovely Professional University




                    Notes                                Unit 4: Material Control


                                     CONTENTS

                                     Objectives
                                     Introduction
                                     4.1   Meaning and Definition of Material Control
                                     4.2   Methods and Techniques of Material Control
                                     4.3   Material purchase and Storage
                                     4.4   Summary

                                     4.5   Keywords
                                     4.6   Review Questions
                                     4.7   Further Readings

                                   Objectives


                                   After studying this unit, you will be able to:
                                   z z  Explain the meaning and definition of material control;
                                   z z  Describe the methods and techniques of material control;
                                   z z  Understand the material purchase and storage.

                                   Introduction

                                   Material is a very important factor of production in a manufacturing organization. It is the first
                                   and the most important element of cost. Materials account for nearly 50–60 per cent of the cost
                                   of production. This fact can be inferred from an analysis of the financial statements of a large
                                   number of organizations.
                                   The  term  ‘material’  generally  used  in  manufacturing  concerns,  refers  to  raw  materials  used
                                   for  production,  sub-assemblies  and  fabricated  parts.  The  terms  ‘materials’  and  ‘stores’  are
                                   sometimes used interchangeably. However, both the terms differ. ‘Stores’ is wider in meaning
                                   and comprises many other items besides raw materials, such as tools, equipments, maintenance
                                   and repair items, factory supplies, components, jigs and fixtures. Sometimes, finished goods and
                                   partly finished goods are also included within the scope of this item.
                                   Uninterrupted supply of materials of acceptable quality and in required quantity as and when
                                   required by the production department is a pre-requisite for carrying out production activities
                                   uninterruptedly,  because  the  non-availability  of  materials  will  bring  the  entire  production
                                   activities  to  a  standstill.  And,  the  implications  of  production  stoppage  are  very  well  known.
                                   Further, the cost of materials forms a major part of total cost of production and sales as it ranges
                                   from 50–60% depending upon the nature of industries. Besides, this element of cost provides
                                   a  number  of  avenues  for  cost  control  such  as  at  the  time  of  purchase,  during  the  process  of
                                   manufacturing. Hence, greater emphasis is to be laid on the control of material and material cost
                                   as the success of any company depends, to a greater extent, upon the efficient purchase, storage
                                   and usage of materials.








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