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Operations Management




                    Notes          2.  Input measures are generally used for low-volume, flexible processes.


                                          Example: In a machine shop, capacity can be measured in machine hours or number of
                                   machines.
                                       Demand, which invariably is expressed as an output rate, must be converted to an input
                                       measure. This conversion is required to compare demand requirements and capacity on
                                       an equivalent basis. Capacity, then, may be measured in terms of the inputs or the outputs
                                       of the conversion process.
                                   However, converting demand into input measures may be quite difficult. In a general business
                                   sense, capacity is most frequently viewed as the amount of output that a system is capable of
                                   achieving over a specific period of time.

                                   3.3 Determinants of Effective Capacity

                                   Most of the capacity plans are based on the following:
                                   1.  Set time and resource allocation to meet demand;
                                   2.  Set strategies for meeting new requirements (new demand, competition, time changes for
                                       projects, etc.); and
                                   3.  Determine the cost of non-conformance to the plan (waste, time slippage, costs, variance
                                       in quality, etc.).
                                   Determinants of effective capacity are:
                                   1.  Facilities

                                   2.  Product and service factors
                                   3.  Process factors
                                   4.  Human factors
                                   5.  Operational factors
                                   6.  Supply chain factors
                                   7.  External factors

                                                       Table  3.1: Determinants  of Effective  Capacity

                                           Factors                                         Issues
                                      Facilities       Design                 Layout
                                                       Location
                                      Product/Service    Design               Product or service mix
                                      Process          Quantity capabilities   Quality capabilities
                                      Human Factors    Job content            Compensation
                                                       Job design             Learning rates
                                                       Training and experience   Absenteeism and labour turnover
                                                       Motivation             Knowledge
                                      Operational      Scheduling             Quality Assurance
                                                       Materials Management   Equipment breakdowns
                                      External Factors   Product standards    Pollution and environmental standards
                                                       Safety regulations     Stability of society/ government
                                                       Unions

                                   Source: Stevenson



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