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Operations Management




                    Notes          Max. Number of backorders (S*) = Q EOQ  (r*v/(r*v + b)
                                                 = 33* (0.20*50/((0.20*50) +12) = 15 units
                                                                               2
                                   Total Annual Cost (with backorders permitted) = [(Q-S)  *v*r /2Q ] + A* (D/Q) + S*  *b/2* Q EOQ
                                                                                                     2
                                                         2
                                                 = [(33 -15)  *(0.20*50) / (2*33)] + (600*5)/33 + 15*15*12/ (2*33)
                                                 =   181
                                   If stock outs and backorders are not permitted, the economic order quantity is:

                                          Q      = Q EOQ  = √2*A*D/r*v
                                                 = √ 2*600*5/ (0.20*50) = 24.5 units
                                          TC     = Ordering Cost + Ave. Holding Cost = [D*A/ Q EOQ ] + Q EOQ  * r*v/2
                                                 = [600*5/ 24.5)] + 24.5*0.20*50/2 =   254.00

                                   Therefore, additional cost when backordering is not allowed   = 254.00 – 181.00
                                                                                     =   64.00

                                   10.1.2 Fixed-time Period Models

                                   In many retail merchandising systems, a fixed-time period system is used. Sales people make

                                   routine  visits  to  customers  and  take  orders  for  their  complete  line  of  products.  Inventory,
                                   therefore, is counted only at particular times, such as every week or every month or when the
                                   supplier’s visit is due. Sometimes, this is also resorted to in order to combine orders to save
                                   transportation costs.
                                   Fixed-time period models generate order quantities that vary from period to period, depending

                                   on the usage rates. A Fixed-Period  Quantity  system is  shown in  figure 17.6. These generally

                                   require a higher level of safety stock than fixed-order quantity systems, which require continual
                                   tracking  of  inventory  on  hand  and  replenishing  stock  when  the  reorder  point  is  reached.  In

                                   contrast, the standard fixed-time period models assume that inventory is counted only at the
                                   time specified for review.

                                   The risk associated with this system is that it is possible that some large demand will draw the
                                   stock down to zero right after an order is placed. There is no remedy for such a situation and the
                                   condition could go unnoticed until the next review period. Even after placement of new orders,
                                   the item may still take time to arrive.
                                   This highlights the high probability of being out of stock throughout the entire review period and
                                   order lead time. Safety stock, therefore, is an extremely important requirement for these systems
                                   and is used to effectively protect against the high probability of stock outs.

                                   10.1.3 Fixed-time Period Model with Safety Stock

                                   Continuing our discussions on Fixed-time Period models, it is essential that ‘safety stock’ is a
                                   consideration in model building. We will discuss below a fixed-time period system with safety

                                   stock.
                                   The notations that will be used in the model are given below:
                                                  q  = Quantity to be ordered

                                                  T  = Number of days between reviews
                                                  L  = Lead time in days (time between placing an order and receiving it)





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